In the textile dyeing and finishing industry, achieving even and consistent dyeing effect has always been dyeing mills’ core concern, which is not only related to the appearance quality of the finished product, but also directly affects production efficiency and cost control.
However, when dyeing acrylic fiber, dyeing mills often encounter uneven dyeing problems such as dye defects and color spots. This is especially evident during mass production. To help dyeing mills effectively solve these problems, BLUELAKE CHEM recommends an experimental product- Acrylic Fiber Leveling Agent 22041, which will become a powerful assistant for enhancing dyeing stability and reducing rework losses.
Why is a leveling agent crucial for dyeing acrylic fibers?
Acrylic fiber has a unique molecular structure. It has a strong affinity for cationic dyes, making dyes be absorbed very easily. Although this characteristic is helpful to the adhesion of dyes, it can also easily cause the dyeing speed to be too fast and the distribution to be uneven, leading to partial color differences.
And Acrylic Fiber Leveling Agent 22041 is precisely researched and developed to solve this paint point. It can effectively regulate the migration of dyes and the dye uptake and improve the controllability of the dyeing process, so as to achieve high consistency and reproducibility.
Acrylic fiber leveling agent 22041 features and technical advantages
Acrylic Fiber Leveling Agent 22041 is a cationic dyeing auxiliary specially designed for acrylic fibers. It has the following core performance:
- Strong affinity: Cationic groups have a high affinity for acrylic fibers and can be stably adsorbed on the fiber surface, to regulate the dye uptake of dyes.
- Controls the dye-uptake progressively: During increasing temperature, the dye adsorption is controlled sectionally to ensure that the dyes penetrate evenly and avoid dyeing defects.
- Double function of retarding dyeing + transferring dyeing: It can not only effectively delay the rapid dyeing of dyes, but also promotes dyes to transfer freely in the fabric, so that it can improves the overall consistency of dyeing.
- High dyeing efficiency: It has no excessive dyeing inhibition effect on dyes, which can keep good color fastness and dyeing depth.
- Environmentally-friendly formula: Contains no benzalkonium chloride. Low-toxic. No allergens. Safer and more environmentally-friendly. Meets the requirements of high-standard green manufacturing.
Basic parameter of acrylic fiber leveling agent 22041
| Item | Parameter |
| Appearance | Colorless to light yellow transparent liquid |
| Ionicity | Cationic |
| Main content | Cationic surfactant |
| pH (1% aqueous solution) | 4.0 ± 1.0 |
| حل پذیری: | Soluble in water |
Experimental Verification: Real tests reveal the truth
We have made a comparative dyeing experiment on this product to verify its leveling performance:
Experiment settings
- Fabric: Acrylic fiber fabric with dyeing defect
- Dyeing temperature: 98℃, dyeing for 30 minutes
- Experimental groups: One has Leveling Agent 22041 added, one does not
Experiment Result:
- Without auxiliary: There is still an obvious dyeing defect and color spots on the fabric surface. The problem has not changed at all.
- With 22041: The fabric surface dyeing is even. The serious dyeing defect problem has obviously improved.
Conclusion:
Acrylic Fiber Leveling Agent 22041 can effectively prevent dyeing defects. It can make dyes absorbed evenly. A small dosage of auxiliary can greatly increase efficiency and decrease the dyeing mill’s cost. It can bring the dyeing mill a more stable dyeing quality.
Comprehensive Benefits
- Improves production efficiency: Reduces color differences and rework rate. Increases first-passyield.
- Decreases the cost of dyeing: Reduces loss of fabric. Saves manpower and dyes.
- Strengthens product competitiveness: Achieves high consistency and high-quality dyeing effect. Improves the degree of market recognition.
- Supports environmentally-friendly manufacturing: Green and safe formula. Complies with international environmental protection regulations.
Apply For a Free Sample and Conduct an Experimental Test
As an experimental leveling product, Acrylic Fiber Leveling Agent 22041 is especially suitable for dyeing mills’ laboratory test or small-lot trial order. We sincerely invite textile dyeing mills, traders and technical advisors from all over the world to apply for free samples for the verification process.
With over 30 years of experience in the research and development and service of dyeing chemicals, BLUELAKE CHEM can provide customized dyeing solutions and on-site technical support.
Click to apply for a sample or contact us. And immediately start your journey of improving leveling.
