Why Are More and More Brands Paying Attention to Anti-pilling Performance and Sustainable Production of Fabrics?
With consumers’ constantly increasing demand for clothing quality, the appearance effect and wearing experience of fabrics have become important factors determining the value of products.
For cotton fabrics, knitted fabrics and various kinds of cellulose fiber products, the fine fuzz on fabric surface not only affects the smoothness of fabric, but also easily causes pilling during subsequent wearing and washing, reducing the product grade.
Although the traditional singeing process can improve the fabric surface effect, it often has problems such as high energy consumption, complex process and large investment of equipment, etc. In recent years, bio-polishing by cellulase has gradually become the choice of more and more dyeing mills and textile enterprises.
Comparing with traditional processes, cellulase can remove the fine fuzz on fabric surface more gently, which improves fabric quality and at the same time reduces energy consumption and production costs. That is more in line with the development trend of modern green textiles.
What Is Cellulase Enzyme?
Cellulase фермент is a kind of biological enzyme specifically acting on cellulose fibers.
In the bio-polishing process, enzyme molecules can selectively decompose the protruding fine fibers on fabric surface, so as to:
- remove the fuzz on surface
- improve the smoothness of fabric surface
- reduce pilling
- improve handle of fabric
- enhance the appearance quality of fabric
As it is a biocatalytic reaction, the entire process is more environmentally-friendly and causes less damage to the fabric.
What Are the Advantages of Bio-polishing of Cellulase Enzyme?
Achieves removing hair and polishing in one step
One of the most significant advantages of cellulase enzyme is that it can efficiently remove the very small hair on cotton fabric surface.
After treated, the fabric surface is:
- glossy and smooth
- exquisite and even
- dry and clean
- not easy to pilling
It has more obvious effect on knitted fabrics and high-quality cotton fabrics.
Improves the luster on fabrics
When the fuzz on fabric surface is effectively removed, the reflection of light on fabric surface is more even.
Therefore, the fabric can appear:
- brighter color
- clearer color representation
- better luster
- a visual effect similar to silk
Improves fabric quality and additional value
After bio-polishing process, fabrics not only have more delicate appearance, but also can improve the quality of ready-to-wear garments.
For brand customers, smooth, soft and non-pilling fabrics are often more likely to be recognized by end consumers, thereby they can improve the competitiveness and added value of products.
How to Help Dyeing Mills to Reduce 20~30% Comprehensive Cost?
In the traditional process, deoxygenizing, polishing and dyeing usually need to be carried out in steps, which not only consumes a lot of time and energy, but also increases the costs of water, electricity, steam and labor.
And the new generation of neutral cellulase enzyme technology can achieve:
- deoxygenizing
- bio-polishing
- reactive dyeing
в одной ванне.
By reducing process flow and production links, enterprises can:
- shorten production cycle
- reduce water consumption
- reduce steam consumption
- reduce the cost of labor
- improve the utilization rate of equipment
Comparing with traditional bio-polishing process, the comprehensive production cost can be reduced by about 20~30%.
Why Do More and More Dyeing Mills Choose Neutral Enzyme Process?
Traditional acid enzyme often has higher requirement for process condition that needs to control the pH level strictly, otherwise, there can easily affect the quality of the fabric.
By contrast, neutral cellulase enzyme has a wider range of process adaptability.
More suitable for the production environment in modern dyeing mills
The best working condition of 15510:
- best pH: 5.0~7.5
- temperature: 35~55℃
- close to neutral
This process condition is highly compatible with the existing equipment and production processes of most dyeing mills and can be put into use without complex adjustments.
Less damage to the strength of fabrics
Under near-neutral condition, 15510 has excellent polishing effect and also extremely little damage to the strength of fabrics.
While enhancing the quality of fabric surface, it is more conducive to maintaining the original performance of fabric.
Better process compatibility
The product has good alkali resistance stability and compatibility, which can achieve:
- oxygen bleaching and washing process and bio-polishing process in one bath
- bio-polishing process and reactive dyeing process in one bath
So that it can further improve production efficiency.
Recommend Product: Neutral Cellulase Enzyme 15510
For textile enterprises that hope to simultaneously improve fabric quality and reduce production costs, 15510 Neutral Cellulase Enzyme is a solution that balances performance, efficiency and environmental protection requirements.
Основные преимущества продукта
Achieves removing hair and polishing in one step
It has excellent removing effect on the very small hair on cotton fabric surface, which makes the fabric surface cleaner and smoother, as well as improves the fabric surface quality.
Color is brighter and glossier
After the fuzz on fabric surface is removed, the reflection of light is more even. It can impart fabrics better luster and silk-like visual effect.
Saves 20~30% comprehensive cost
It can achieve deoxygenizing, bio-polishing and reactive dyeing in one bath, which shortens production cycle, reduces energy consumption and significantly decreases comprehensive production cost.
Works in neutral condition
The best pH is 5.0~7.5 and the best temperature is 35~55℃. It is more suitable for most dyeing mills’ current production condition.
Green and environmentally-friendly
As a biological enzyme product, it can reduce the consumption of chemicals and energy, which complies with the modern concept of sustainable textile production.
It also support:
- Related management system requirements of IOS
- Environmental protection regulations of ZDHC
- International brand’s sustainable procurement policy
Range of Application
15510 is especially suitable for:
- cotton knitted and woven fabrics
- cotton/flax fabrics
- ткани из вискозного волокна
- cotton/polyester fabrics
- cellulose fiber fabrics
It can help enterprises to improve fabric quality and at the same time, achieve more economical and efficient production.
О БЛУЭЛАКЕХЕМ
BLUELAKECHEM специализируется на исследованиях, разработке и производстве текстильные химические вспомогательные материалы. We have more than 30 years of industry experience. We have provided the global dyeing mills, textile factories, garment washing factories and chemical auxiliary distributors with professional solutions.
Наша продукция включает в себя:
- вспомогательные средства для предварительной обработки
- вспомогательные материалы для крашения
- cellulase enzyme products
- силиконовое масло и силиконовый смягчитель
- функциональный отделочные материалы
With stable product quality, rich application experiences and continuous innovation ability, BLUELAKECHEM is committed to helping customers to improve fabric quality, optimize production efficiency and meet increasing requirements for environmental protection and sustainable development of international market.
If you are seeking a high-efficiency neutral cellulase enzyme product, Приглашаем к сотрудничеству with BLUELAKCHEM to learn more about 15510 Neutral Cellulase Enzyme чтобы получить дополнительные технические данные и бесплатный образец для тестирования.
