ইন textile finishing process, the soft handle not only affects consumers’ first impression, but also directly relates to the additional value and market competitiveness of the product. For dyeing mill owners, soft finishing should not only meet customers’ requirements, but also is expected to reduce the rework rate, improve production efficiency and control the comprehensive cost. For purchasers, they hope to have one product adaptable to more fabrics, which can reduce inventory pressure. On the other hand, process engineers pay more attention to the stability, compatibility of the product and whether the process flow can be simplified.
With the development trend of orders showing small batches and multiple varieties, traditional silicone oil softeners developed for single fabric have become increasingly difficult to meet the production demands of modern dyeing mills. A general-purpose silicone oil সফটনার that combines excellent handle, wide applicability and high stability can not only enhance product quality, but also help enterprises to optimize production management and increase the right first time of finishing.
Why Are More And More Dyeing Mills Beginning to Use General-Purpose Silicone Oil Softener?
In the past, different fabrics usually required different types of softeners, and fabrics such as cotton, viscose fiber, polyester/cotton and nylon were often purchased with different products. This not only increases purchasing types and inventory costs, but also increases the complexity of process switching.
At present, more and more printing and dyeing mills hope to increase production flexibility by reducing the types of auxiliaries. One general-purpose silicone oil softener that can be applied to various kinds of conventional fabrics can effectively reduce the difficulty of inventory management, lower procurement costs, and at the same time improve equipment use rate and production efficiency, better meeting modern dyeing mills’ operational requirements for high efficiency and low cost.
What Are The Common Pain Points in Soft Finishing Process?
Many dyeing mills have encountered the following problems in soft finishing process:
- The fabric handle is not soft enough and fabric surface is rough, which affects the grade of fabric.
- White or light-colored fabric easily become yellowing, which increases the cost of rework.
- Silicone spots and oil stain can lead to downgrading and even scrapping of product.
- Product has poor compatibility, which requires separate finishing in different bath. That increases the processes and energy consumption.
- Different fabrics need different softeners. The costs of inventory and management are increased.
- Environmental protection regulations are constantly being upgraded, making it difficult for traditional products to meet export requirements.
These problems not only influence the quality of fabrics, but also increase the cost of labor, energy, auxiliaries and equipment maintenance. Therefore, soft finishing can not only improve handle, but also become an important link to strengthen the competitiveness of enterprises.
What Characteristics Should an Excellent General-purpose Silicone Oil Softener Have?
1. One product adapts to various kinds of fabrics.
A high-quality general-purpose silicone oil softener can be widely applied in the finishing for cotton, viscose fiber, polyester/cotton, CVC, nylon/cotton, polyester and nylon, etc. Just one product can cover most normal orders, which reduces purchasing types and inventory pressure, and improves efficiency of production and management.
2. Significantly improves soft and smooth handle.
By decreasing the friction coefficient and roughness of the fabric surface, it can impart fabrics soft, smooth, exquisite, natural and bulky handle, and at the same time keep good elasticity and comfort, so as to make clothes, home textiles and knitted products more competitive in market.
3. Low yellowing. Reduces loss from rework.
Traditional silicone oil will easily cause yellowing in the high-temperature stentering, especially obvious for white and light-colored fabrics. Low-yellowing silicone oil can effectively decrease color shade changing, increase product stability, reduce rework, re-dyeing and customer complaint, as well as help enterprises to decrease comprehensive cost.
4. Reduces silicone spots. Improves first-passyield.
Silicone spots are the common problem in finishing process. A highly stable silicone oil softener can reduce aggregation of emulsion and oil floating, decrease the incidence of silicone spots and oil stains, improve fist-passyield, reduce the frequency of equipment cleaning and ensure more stable continuous production.
5. Can be used together with other auxiliaries in same finishing bath.
An excellent general-purpose silicone oil softener has good compatibility. It can be used together with some finishing agents in same bath, which reduces one process, shorten the processing time, decrease consumption of steam, electricity and water and increase production efficiency.
6. Environmentally-friendly, safe and more coincident with the requirements of international market.
As international brands constantly strengthen their green supply chain management, environmental performance has become an important criterion for procurement. The product has high biodegradation rate, contains no hazardous substance, as APEO and complies with EU’s environmental protection standards and ISO and ZDHC requirements, is more helpful for enterprises to meet the environmental protection requirements of export markets and brand customers.
How to Use a Softener to Reduce the Enterprise’s Comprehensive Cost?
For modern dyeing mills, what really needs to focus on is not just the purchase price of softener, but the comprehensive use cost. A general-purpose silicone oil softener with stable performance can help enterprises to reduce types of auxiliaries, decrease inventory pressure, reduce rework rate and equipment maintenance cost, and at the same time shorten process, decrease energy consumption and improve rate of equipment utilization and production efficiency, so as to improve the overall profitability.
Recommend Product: 76388 General-purpose & Ultra Soft Silicone Softener
Aiming at modern printing and dyeing enterprises’ demands for the production of multiple varieties, small batch and high efficiency, 76388 General-purpose & Ultra Soft Silicone Softener offers a finishing solution that takes into account quality, cost and environmental protection.
The product is suitable for the finishing of cotton, viscose fiber, polyester/cotton and various kinds of normal fabrics, which can obviously decrease the friction coefficient and surface roughness of fabrics to achieve soft, smooth and exquisite handle. The product has low yellowing, which can effectively reduce rework cost. The excellent emulsion stability can reduce silicone spots and increase first-passyield. Meanwhile, it can be used together with some auxiliaries in the same finishing bath, which shortens process, decrease consumption of energy and improve production efficiency.
In addition, the biodegradation rate of 76388 is more than 80%. It contains no hazardous substances, such as APEO, etc. It complies with EU’s environmental protection standards and the international environmental protection requirements of ISO and ZDHC, etc. It helps enterprises to improve product quality, and at the same time better conforms to the trend of green development in global textile industry.
ব্লুইলাকেচেম সম্পর্কে
ব্লুয়েলাকেচেম has more than 30 years of experience of researching, developing and manufacturing টেক্সটাইল সহায়ক. We have been focusing on research, development and production of প্রিট্রিটমেন্ট সহায়ক, রঞ্জনবিদ্যা সহায়ক, silicone oil, সিলিকন সফটনার and functional finishing agents, so as to provide the global printing and dyeing mills, textile factories and textile chemicals distributors with high-performance, stable and reliable textile chemicals solutions.
With professional R&D team, advanced production equipment and strict quality management system, BLUELAKECHEM constantly develops innovative products that meet the demands of international market, in order to help customers to improve quality of fabrics, optimize production process, decrease comprehensive cost and meet the increasingly strict requirements for environmental protection all over the world.
With wide adaptability, excellent softness and stable production performance and environmental protection advantage, 76388 General-purpose & Ultra Soft Silicone Softener has become a reliable choice for many printing and dyeing enterprises to improve product competitiveness. Welcome to contact with us to get product information, free sample and professional technical support. Let’s crease the textile products with higher quality, higher efficiency and more competitiveness.
